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Manufacturing & Quality Control

From structural calculations to a 72-hour load test — how every XL Rides attraction is engineered, built, verified and packed in Zhengzhou, China.

The Process

Six Stages From Drawing to Container

Engineering & Design

Structural calculations, layout design and theming renders approved by you before any steel is cut.

Steel Fabrication

Certified steel cut, bent and welded by coded welders; every critical weld passes NDT inspection.

FRP & Theming

Hand-laid fiberglass bodies, sculptures and panels; automotive-grade paint and custom artwork.

Electrical & Controls

Frequency inverters, PLC control cabinets, lighting shows wired to CE-aligned standards, 380/415/220V options.

Assembly & Testing

Full assembly, 24–72 h load run, safety-device verification and third-party inspection on request.

Packing & Shipping

Disassembly into container-optimized modules, sea-worthy packing, container volume pre-calculated in your quote.

Inside the Factory

Real Workshops, Real Welders, Real Rides

Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 1)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 2)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 3)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 4)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 5)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 6)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 7)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 8)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 9)Amusement ride manufacturing process at XL Rides factory — steel fabrication, welding and FRP molding (step 10)
Quality Control

Checked at Every Stage

Material certificates for every steel batch

Mill test certificates traceable to heat numbers; FRP resins from audited suppliers.

NDT on 100% of critical welds

Ultrasonic and magnetic particle inspection on structural joints of coasters, towers and wheels.

Load testing before shipment

Every ride runs a 24–72 hour test cycle with instrumentation on drive, brakes and safety devices.

Third-party inspection accepted

TÜV, SGS, BV or your nominated inspector is welcome at our factory at any production stage.

CE-aligned designISO 9001 process NDT weld inspectionLoad testing Client audits welcome

Want Our Factory Audit Report?

Ask for the latest audit documentation, live video tour or third-party inspection options — we share everything before you decide.